Tuesday, November 4, 2025

The Nexperia Shockwave: Why a “basic” chipmaker just shook the global supply chain

From Dutch intervention to Chinese export controls—and what it means for engineers, sourcing teams, and system integrators.


Introduction
It’s easy to overlook the makers of high-volume, low‐profile semiconductor components (think diodes, logic transistors, and discrete parts). But when one of them—Nexperia—becomes the centre of a geopolitical and supply chain storm, the reverberations are hard to ignore. As of late 2025, Nexperia’s supply chain has been disrupted by a complex mix of national-security intervention, export controls, and component constraints. This post unpacks what happened, why it matters, and how businesses should respond.

What happened

  • Late September 2025: The Dutch government invoked an emergency law (the Goods Availability Act) to take de facto control of Nexperia’s Dutch operations, citing national security and the risk of critical technology moving to China. z2data.com+1

  • In response, China’s Ministry of Commerce imposed export controls on finished components and sub-assemblies from Nexperia’s China operation. z2data.com+1

  • As of early November, China has signalled readiness to grant export exemptions and resume trade from the China facility, but the dispute with the Netherlands remains unresolved and supply chain risks continue. Automotive Logistics

  • The auto industry is already feeling the pain: Nissan plans output reductions of its best-selling model due to chip supply shortages. Reuters

Why this matters beyond the headlines

  1. Critical volume parts—Nexperia may not make bleeding-edge logic nodes, but its parts are ubiquitous in automotive, industrial, and electronics systems. According to a detailed analysis, the company controls ~40% of the market for fundamental chips in vehicle control units. z2data.com

  2. Packaging and global interdependence – Although wafers may be manufactured in Europe, a large share (~70%) of Nexperia’s chip packaging happens in China; exporting those packaged chips is now under pressure. Reuters+1

  3. Cascade risk—A shortage of “simple” components can stall high-value production lines. Automakers warn there are only weeks of buffer left. z2data.com

  4. Geopolitical overlay—This is not just a supply issue—it’s entangled with national security, export control policy, and European/Chinese/U.S. technology rivalry. So it’s hard to “just buy alternate parts” in many cases.

Implications for industries and integrators

  • Sourcing teams: Act now to identify how many of your designs rely on Nexperia components (or its China-packaged parts). Seek alternatives or build buffer stock.

  • Design engineers: Review the risk of part obsolescence or supply disruption. For critical systems (automotive, industrial controls, aerospace), consider redesigning into dual-source components where practical.

  • Supply chain/operations leads: Monitor lead times, track shipments, and work with vendors to understand their exposure to the Nexperia chain. Factor this into production planning and risk modelling.

  • System integrators/startups: Even if you’re downstream (or small scale), the ripple effects may hit your component availability and cost. Communicate with your suppliers and update project timelines accordingly.

What you can do (actionable checklist)

  • Map your bill of materials (BOM) for items supplied by Nexperia or similar suppliers.

  • Flag those parts as “at-risk” and classify by criticality (safety-critical vs. non-safety).

  • Engage with your distributors: ask for inventory status, shipping origin, and possible substitutions.

  • For newly designed products: include sourcing redundancy or alternate suppliers of the same functional class.

  • Monitor regulatory/geopolitical updates: export controls can shift rapidly.

  • Update your risk mitigation playbook: longer lead times, higher cost spikes, and alternative routing.

Outlook
While early signs (e.g., the U.S.-China trade truce) suggest some easing of pressure, the core structural issues remain: global supply chains are tightly interwoven, and components once taken for granted are now strategic. The Nexperia case may be a harbinger of how “commodity” electronics parts become vulnerabilities in a volatile world. For companies in electronics, automotive, and industrial systems, resilience is no longer optional.

Conclusion
At TNS MicroTech, we’re keeping a close watch on how these kinds of supply chain disruptions ripple through our ecosystem of smart sensors, valve controllers, and embedded systems. If you’d like to walk through your own risk assessment or sourcing strategy in light of this Nexperia shockwave, send me a message.

Saturday, July 19, 2025

 🛠️ Designing Hardware for the Age of Compliance: Why Secure-by-Design Starts at the Schematic

Over the past decade, hardware engineering has evolved beyond “just getting it to work.” As systems become more connected — and more vulnerable — regulations are catching up. And for the first time, hardware engineers are on the front lines of cybersecurity.

🔐 From Optional to Mandatory: Secure-by-Design is Becoming Law

The EU’s Cyber Resilience Act (CRA) is a turning point. It mandates that connected products — including hardware — be secure from the ground up, not patched after deployment.

And it's not just Europe. Similar frameworks are emerging in Canada, the U.S. (NIST standards), and in aerospace and defense supply chains. If you’re building embedded electronics, your design process may now fall under regulatory expectations.


📏 What This Means for Hardware Engineers

Whether you’re designing a PCB, integrating an MCU, or building an edge AI module, secure hardware design involves:

  • Supply chain visibility: Can you trace every component?

  • Firmware security: Is boot integrity verified? Is update access protected?

  • Lifecycle planning: How will the system handle post-deployment vulnerabilities?

  • Hardware-software boundaries: Have you accounted for shared attack surfaces?

These questions used to be “somebody else’s problem.” Not anymore.


🛰️ Sectors Where This Already Matters

  • Aerospace: Mission-critical systems must meet strict traceability and failover requirements.

  • Defense: Components may require tamper resistance, isolation, and secure boot from day one.

  • Industrial IoT: Regulations like ISA/IEC 62443 are tightening expectations for embedded safety.

  • Medical Devices: FDA guidelines increasingly expect secure firmware update channels and hardware authentication.


🧩 A New Design Mindset

Engineers must now integrate security at the schematic level, not just in the firmware. That means:

  • Building in TPM/Secure Element support

  • Designing for firmware rollback protection

  • Thinking about power, reset, and update pathways as potential attack vectors

Secure hardware isn’t a cost — it’s a competitive advantage, especially for startups entering regulated markets.


🔚 Final Thoughts

If you’re working on embedded systems, now’s the time to align your design process with emerging security standards. It’s no longer about “if” regulations affect your hardware — it’s when.

Secure hardware is the new minimum viable product.

About Me

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Ottawa, Ottawa-Gatineau, Canada
I design and deliver hardware that works where it matters — from mission-critical VoIP and avionics systems to ruggedized rail controllers and embedded consumer devices.I’m passionate about solving complex design problems, mentoring engineers, and building hardware that performs flawlessly when lives depend on it. Always open to conversations about defence, satellite, or high-reliability systems.

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